History

Distinguished by Creativity, Simplicity and Reliability

Martin Automatic Inc, headquartered in Rockford, Illinois, USA, is a leading designer and manufacturer of web handling equipment for the printing, packaging and converting industries. Martin’s line of innovative products includes automatic splicers, non-stop rewinders, and tension control and web guiding systems.

Founded in 1968, the company has grown to a 190,000 square foot manufacturing and office complex occupied by nearly 160 employees. An engineering intensive company, Martin Automatic has earned a reputation among the industries it serves as a developer of original products distinguished by their simplicity and reliability. A condensed product history follows.

3
1968

Web Guide Introduction

  • The Martin Automatic Web Guide introduces accurate web alignment with a number of patented features.
3
1969

Web Tension Control

  • The Martin Web Tension Control is introduced using Martin’s patented Inertia-Compensated Dancer. The introduction of Inertia-Compensated Constant Tension devices to the printing and allied industries represents a major technical contribution by Martin.
3
1971

Patented Inertia-Compensated Dancer

  • Martin’s Press-Driven Infeed with patented Inertia-Compensated dancer introduces a new standard of tension accuracy to the printing industry. Its simple design employs a unique two-speed clutch drive system.
3
1972

The First Zero-Speed Splicer

  • Martin’s first Zero-Speed Splicer is introduced to the commercial printing market, each offering advances in the efficiency of automatic roll changing with new features and greater simplicity.
3
1974

Constant Tension Unwind

  • The Martin Constant Tension Unwind Stand is introduced for short-run printers.
3
1975

Air Turn Bars

  • Martin Air Turn Bars are offered as an alternative to press grater rollers.
3
1976

Diversifying into other industries

  • Martin diversifies into other industries which need improvements in web handling. Equipment is developed for such processes as composite can winding; transformer manufacturing; power factory capacitor unwinding; paper, film and foil converting; die-cutting; and gravure and flexographic printing.
3
1983

New EC Splicer

  • Martin combines ten years of zero-speed splicer experience into its new model EC Splicer. The EC splicer is used in a wide range of applications in the printing, packaging, laminating, sheeting, non-woven, envelope, and tag and label markets.
3
1983

Splicers for nonwoven/disposables

  • Martin produces its first line of splicers for the nonwoven/disposables industry. These splicers provide constant, precise tension control even during the splice sequence. This equipment marks the first of its kind in the industry.
3
1985

Zero-speed splicing and tension control

  • Martin introduces its zero-speed splicing and tension control expertise to the gravure and flexographic packaging printing industries. Martin’s “plant audit” methods result in increased productivity and reduced waste from older press lines.
3
1986

MB and Matrix Removal

  • The Martin model MB Butt Splicer and Matrix Removal System introduce automatic roll changing and non-stop running to the pressure-sensitive label and tag markets.
3
1986

New EC Plus

  • Offering the simplicity of the EC with more operator convenience features, the new EC PLUS is a heavy-duty, high-speed automatic lap splicer. This model becomes the platform for many future Martin splicers.
3
1987

CECB Debut

  • The Martin Model CECB Butt Splicer debuts, offering butt splicing for printers and converters running narrow web, light board, tag and label stock. Later designs accommodate roll diameters to 72 inches and web widths to 26 inches, capacities unmatched by the competition.
3
1988

MTB Introduced

  • Martin develops the model MTB Butt Splicer for the wide-web, heavy paperboard markets. Later advances include fully automatic in-register splicing, electronic autosplice at an adjustable diameter, and a tailgrabber feature.
3
1988

RORB Introduced

  • The model RORB Butt Splicer (later renamed MRB) follows closely on the heels of the MTB. Carrying rolls in a roll-over-roll position, the RORB offers butt splicing at a fraction of the cost of the MTB and Turret Unwind System for manufacturers running wide-web, light board stock.
3
1988

MBLT Introduced

  • Furthering its reputation as a full-range supplier of automatic roll changing equipment, Martin introduces the MBLT line of low-tension splicers. Applications include the manufacture and printing of napkins and disposable diaper products.
3
1988

ECFI Introduced

  • Recognizing the need in the flexible packaging industry for a splicer capable of unwinding and splicing wide webs at very low and accurate tension, Martin introduces the Model ECFI Splicer. The versatile, low-profile design of the ECFI allows installation under most wide-web flexo press dryer arches.
3
1989

CPL Debut

  • The Martin Model CPL (Constant Path Length) Decurler debuts, enabling fine control of board curl immediately prior to die-cutting and delivery without disturbing critical process register.
3
1989

Zero-speed Turret Rewind

  • Martin introduces its zero-speed Turret Rewind for wide-web board applications. With automatic unwind and rewind splicers, infeeds, outfeeds, draw rollers, web guides, decurlers and drives, Martin is able to offer complete front and back end web-handling solutions.
3
1990

CHW at IDEA ’90

  • A line of CHW (Cantilevered Hot Wire) Splicers is introduced at IDEA ’90. This creative design accommodates larger roll capacities and greatly enhances operator convenience while maintaining the low tension level and accuracy previously developed in the MBLT Splicer.
3
1991

Fully automatic MB

  • Fully automatic, in-register splicing is added to Martin’s family of MB automatic butt splicers, giving narrow web converters the ability to unwind and splice preprinted webs. Applications include lottery printing, packaging and laminating.
3
1992

EC and EC-Plus Upgrades

  • Martin’s most popular line of automatic splicers, the EC and EC-Plus series, receive both fully automatic and manual in-register splicing capabilities, making these splicers even more attractive to users of preprinted webs and specialty products.
3
1992

SSBS Introduced

  • The model SSBS Butt Splicer is developed to provide a cost effective alternative to turret unwind systems where coated materials require splice tape always to be applied to the same side of the web.
3
1992

RMAP Introduced

  • The RMAP automatic splicing rewind is introduced for use with films, papers and board stock. No operator intervention is required after the taped core is introduced into the machine. The operator simply inserts an empty core at one end and removes a rewound roll from the other.
3
1993

MCB cost-effective butt splicer

  • The MCB is introduced as a cost-effective butt splicer for mid-web board processes. This unit combines Martin’s patented butt splice unit with our unique integral roll loading system specially designed for large diameter, heavy rolls.
3
1993

SHPFI Introduced

  • The SHPFI Splicer is developed for flexible packaging and laminating processes. Its shaftless design and proprietary platen splice unit make it ideal for running wide rolls of film, tissue, nonwovens and even unsupported foils.
3
1993

Heatseal splice for films and nonwovens

  • Martin provides a “heat-sealed” splice for films and some fusible nonwovens. The NHS heat seal provides for reduced waste with short or no tail at the splice.
3
1994

MASH Introduced

  • Martin expands its efforts to meet web handling needs in the nonwovens industry by developing the MASH, shaftless, side-by-side roll position, lap splicer. The MASH is capable of handling web widths to 150 inches and roll diameters of 60 inches.
3
1995

Patented heat-seal splicer

  • Martin introduces a patented heat-seal splicer at IDEA 95, incorporating Martin’s patented MC 2000 Control System. The MC 2000 eliminates the need for conventional drives and PLC systems, and it requires no connection or interface to the process line for true “plug and play” functionality.
3
1996

MASB Introduced

  • Similar to the MASH in function, frame design changes allow for roll pick-up from below, increasing safety with large roll handling. The MASB incorporates a butt splice instead of a lap splice, while still maintaining tension capabilities established with the MASH design.
3
1996

LR introduced at Labelexpo

  • The Martin Model LR Label Rewind is introduced at Labelexpo. The LR’s unique design features two recirculating spindles for automatic roll transfer. The LR is designed for paper, film and light board narrow-web applications.
3
1997

NCHWE Introduced

  • Martin introduces the NCHWE, which incorporates In-Register splicing technology provided previously as a retrofit system to existing machines. This technology allows full speed in-register splicing on driven spindle machines with no significant increase in storage.
3
1997

MASB Enhancement

  • Martin further enhances the MASB Splicer to provide multiple-media splice units in one machine. The new MAS system features Martin’s unique rolling shear system, and heat seal butt splice, previously only available in narrow web widths.
3
1997

Traverse Winding System

  • Martin introduces a Traverse Winding System for nonwovens, foams, films and other light webs. The modular design includes manual or automatic splicing unwinds, slitting section, waste wind-up, and manual or automatic transfer winding heads programmable with a multitude of winding profiles.
3
1998

Introducing the ECPFI

  • In the ongoing evolution of the EC Plus product line, Martin extends the web width to 160 inches with the ECPFI Wide Web Splicer. Modifications in the splice unit allow for the tape or heat-seal lap splicing for suitable materials.
3
1999

MBX Introduced

  • Martin introduces the MBX model. The MBX brings the ease of Martin’s patented, in-aisle roll loading system to machines in the 16-26 inch web width markets, running roll diameters up to 72 inches.
3
1999

In-line slitting of tea bag tags

  • Martin introduces in-line slitting and rewinding to the tea bag tag industry, supplying a rewind capable of slitting, inline and delivery 14 ribbons with edge trims across a 16-inch web. The modified LRD rewinding features auto core gluing, manual core positioning assist and auto tab down.
3
2000

Introducing the ECPLT

  • The ECPLT uses the same platform as the ECPFI Wide Web Splicer, incorporating driven spindles to provide extremely low tension levels in very demanding applications involving films and nonwovens.
3
2000

Introducing the all-in-one ECHW

  • Martin further expands its product offering to the nonwoven disposables industry, by introducing the ECHW Heat Seal Splicer. The “all-in-one” frame design and a simplified version of the MC-2000 controls system significantly reduce the customer’s cost of adding automatic splicing.
3
2000

MBX Modifications

  • Martin modifies the MBX Butt Splicer for customers running multiple substrates on a single press. Driven spindles and a second tension control dancer deliver maximum flexibility for a wide range of materials and tension levels.
3
2000

Heated Splice on the MTB

  • The MTB Butt Splicer is supplied with a heated splice unit for splicing fiberglass-impregnated webs in the roofing industry.
3
2001

MCB 40-inch and beyond

  • A lift-table system for heavier and wider rolls of paperboard enables Martin to extend the cantilevered design of the MCB up to a 40-inch web width and beyond. Mobile lift tables are also incorporated into the MAS splicer system.
3
2001

Expanding Capacity on the LR Rewind

  • Engineering changes to the LR Rewind expand its capacity to 50-inch diameter and 32-inch wide rolls. The first such rewinds are installed on flexographic presses printing lottery tickets.
3
2002

ECP Heatseal Butt Splice Unit

  • The ECP platform, previously only available with overlap splice units, gets a heat seal butt splice unit. The new unit provides for easier splice preparation and a no-tail tapeless splice on nonwoven and film webs.
3
2002

LR Developments

  • In-line slitting and automatic transfer rewinding of multiple ribbons is made easier with developments on the LR Rewind. Advances include next-generation differential spindles, removable slitter anvils for offline setup, and automatic tab-down.
3
2002

SSBSC-IR Introduced

  • The SSBSC-IR In-register Butt Splicer is designed for very narrow pre-printed or pre-processed webs. This extremely simple model will accurately splice in-register to a printed mark or between diecut labels.
3
2002

Medical and Biotech Developments

  • Martin continues to develop automation equipment for the medical device and biotech industries. One innovation to the MBX Butt Splicer unwinds a primary wet substrate while at the same time rewinding an interleaved web. The splice is made with a heat-activated tape on the same side of every splice.
3
2003

STS Introduced

  • The compact STS Automatic Splicer offers non-stop production to an even larger number of printers, converters and packagers. Initial applications include envelope production, narrow web label printing, and form/fill/seal processing.
3
2003

Film Package for the MBS

  • The MBS Butt Splicer gets a special film package for label applications. Driven unwind spindles and low-inertia rollers enable the splicer to run thin unsupported films at higher speed and very low tension.
3
2003

MSL Splice Unit Introduced

  • The MSL splice unit is a cantilevered splice unit designed for easy operator access and thread-up. The knife and anvil cut-off system is compatible with most substrates, including traditional nonwovens, airlaid nonwovens, films, tissues and laminate webs.
3
2004

New STR Automatic Turret Rewind

  • The STS Splicer inspires the new STR Automatic Turret Rewind for non-stop, roll-to-roll production. The STR winds rolls without foldback at the core, eliminating a source of wrinkling and material waste.
3
2005

Speed Upgrades

  • The MASL Automatic Lap Splicer is speed-upgraded to 2000 fpm (609 mpm) for use in high-speed nonwoven applications. Even at this speed, the splicer maintains a tension level as low as 15 pounds (67 N). The RMAP receives a similar speed upgrade.
3
2005

Iron-flat option

  • Martin develops iron-flat heatseal option to the CHW (Cantilevered Hot Wire) Wide-Web Splicer. As the name suggests, the weld is flattened after the heatseal butt splice is made. The option can be adapted to other Martin splicer models.
3
2005

CHW roll loading system

  • A roll loading system with an integrated outboard spindle support is developed for the CHW Wide-Web Splicer. This enables the CHW to load heavier weight rolls on cores as small as 3 in (76 mm) inside diameter.
3
2006

Automatic in-register splice preparation

  • The MASB Automatic Butt Splicer is designed with automatic in-register splice preparation. The operator need only insert the leading edge of the new web into a slot. Equipped with the automatic tape application feature, no further operator involvement is required.
3
2006

CUS & CRS

  • The CUS Cantilevered Unwind Stand and CRS Cantilevered Rewind Stand are offered for applications, typically of a special nature, where non-stop roll changing is not optimal.
3
2007

Magnetic Driven Roller

  • The MDR (magnetic driven roller) system is an advanced solution for handling light webs at lower tension levels and higher operating speeds. MDR (patent pending) technology can be applied to both web transport systems and high-performance unwinds.
3
2007

LRH Introduced

  • Seeing the need for a winder in the mid-web market, Martin introduces the LRH Automatic Transfer Rewinder, a 2-spindle non-stop winder for rolls up to 72 in (1828 mm) diameter and 32 in (812 mm) wide.
3
2007

MLS Introduced

  • Responding to the needs of label converters to automate their film laminate unwinds, Martin develops the MLS Automatic Splicer for overlaminate webs. The MLS is designed to mount above the press, making it ideal for retrofitting to many existing label presses.
3
2008

Splicing in tight spaces

  • Martin engineers develop an MBS Butt Splicer with an integrated turn bar. This design enables the festoon to be installed in-line with the press, while the unwind and splice section is installed perpendicular to the press.
3
2009

Fastest zero-speed splicer

  • Believed to be the fastest zero-speed splicer in production, Martin installs a high-speed MASL Automatic Splicer capable of making automatic roll changes at 3000 fpm (914 mpm).
3
2010

MBSC Introduced

  • Recognizing a need in the label converting industry for automatic roll changers specifically for narrow web (up to 13 inches/ 330 mm) presses running smaller diameter rolls (up to 31.5 inches/ 800 mm), Martin introduces the MBSC Automatic Butt Splicer.
3
2010

MTL Introduced for roofing

  • Martin adds to its experience in the roofing industry with The MTL Automatic Lap Splicer system, a non-stop unwind and hot-melt splicing system for fiberglass mat.
3
2011

Company founder John R. Martin dies

  • An entrepreneur known for his irreverent sense of humor as well as his engineering acumen. John’s great wisdom, foresight and legacy continues with Martin Automatic’s innovative work in splicing, rewinding and web handling systems.
3
2012

Auto Air & Oil Filters

  • Filter media manufacturers turn to Martin for non-stop unwind systems for the manufacture of car and truck air and oil filters. Martin modifies its popular, narrow web MBS design and expands it to run rolls as wide as 30 in (760 mm) and 50 in (1250 mm).
3
2012

Stretching the MBS

  • Expanding the MBS reach even further in the label industry, Martin answers the call of PCMC and its ELS press, stretching the ever-popular label market MBS to 28 in (711 mm) web width to accommodate flexible packaging applications identified by the Midwestern OEM.
3
2013

Goss Partnership

  • Goss International selects Martin Automatic splicers, rewinds and tension control systems as fully integrated auxiliary components on its new Sunday Vpak presses.
3
2013

Auto-taping MTBAT

  • Building on the success of our auto-taping splice units on the MASB splicers, Martin incorporate new auto-taping technology into a high-speed MTBAT Automatic Butt Splicer, feeding paperboard into a flexo press at 2000 fpm/610mpm.
3
2013

MTL Advancements

  • First introduced to the roofing industry in 2010, Martin further develops the MTL Automatic Lap Splicer system for fiberglass mat. Latest advancements include automatic roll loading, splice unit threading and trim removal, and core removal.
3
2013

Non-stop rewinding for scroll slit webs

  • Adding to our portfolio of rewinds, Martin introduces non-stop rewinding for scroll slit webs for the disposable cup market. The modified LRHS non-stop rewind features proprietary use of bowed rollers to attain up to 2 in (50 mm) separation between ribbons.
3
2013

Hot Dogs & Web Handling

  • Besides great American manufacturing, we bring a little taste of the USA to trade shows in Europe, serving hot dogs “with everything” to much delight. At this year’s Labelexpo in Brussels, we served 350 hot dogs over the 4-day show.
3
2014

The widest RMAP-XB

  • At a web width of 87in/2210mm, the widest to-date RMAP-XB for paperboard is installed on a folding carton press,  supplied with a powered cart for easy shaft-handling and with a slitter section for winding multiple ribbons.
3
2014

Roll Automation Package

  • Martin develops a roll automation package for the MCBWW Automatic Butt Splicer, designed to optimize efficiency on wide-web paperboard presses running 2000 fpm/610mpm.
3
2014

Special MBS Design

  • A unique MBS is developed for the electrical cable industry, featuring driven spindles for very low tension, and a pay-off system that enables unwinding and splicing of both cookie rolls and flat-wound (spooled) rolls in the same machine.
3
2015 to present

More to come…

Martin Automatic holds several broad-based patents, protecting its most valuable developments and contributions to web-fed industries, and new patents continue to be granted.

With one of the lowest personnel turnover rates in the United States, the commitment of Martin Automatic to employees, and employees to Martin Automatic, speaks for itself. The longevity and dedication of this work force contributes to the high quality of all Martin products and world-class customer service.

With equipment in more than 50 countries, Martin’s extensive network spans the globe, providing sales and service support anywhere in the world. Martin utilizes the services of many exclusive and non-exclusive representatives throughout the world, offering faster and more cost effective service when possible.

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